Volvo T5 engine for lexus LS400

Hello hello hello !!!!! Just joined this lovely forum from UK !!!! i had been looking for a forum with sooo much practical experience and knowledge of volvo T5 engines and here I am. So I have started my T5 project but I must warn that I am so slow :-( because I am a family man and have a second baby coming Dec17, and I have a wife ! so I can only work when I am allowed to. so I don't have the two most important needs for the project! Time & Money! but if you really want something, you have to get it :-) so this is my vision: Please don't say its weird !! I will also be asking lots of questions as i am new to the t5's... the idea is: B5234T VVt HX30 home built exhaust manifold ZF GS637DZ Scahs 707 pressure plate target 1.5bar boost with bensin 95/98 400whp target stock pistons H-beam rod dirven by ECU Master EMU fit into a Lexus LS400 1994 ! YES LEXUS! want to take the 1UZ for another project later :-)
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  • Uppdaterades senast 18 november 2017
t456
17 november 2017 · 2 Inlägg

Hello hello hello !!!!! Just joined this lovely forum from UK !!!! i had been looking for a forum with sooo much practical experience and knowledge of volvo T5 engines and here I am. So I have started my T5 project  but I must warn that I am so slow :-( because I am a family man and have a second baby coming Dec17, and I have a wife ! so I can only work when I am allowed to. so I don't have the two most important needs for the project! Time & Money! but if you really want something, you have to get it :-) so this is my vision: Please don't say its weird !!   I will also be asking lots of questions as i am new to the t5's... the idea is:

B5234T VVt
HX30
home built exhaust manifold
ZF GS637DZ
Scahs 707 pressure plate
target 1.5bar boost with bensin 95/98
400whp target
stock pistons
H-beam rod

dirven by ECU Master EMU

fit into a Lexus LS400 1994 ! YES LEXUS!
want to take the 1UZ for another project later :-)

but please I will ask some questions. so now I have removed the engine. never ran the engine before  so dont know what to expect. will see inside when the con rods go in.
like I said im very slow so engine came out in Aug17
https://www1.garaget.org/gallery/images/226/225788/225788-f8b13b849a3b4e20b178afcefea85dc6.jpg
https://www1.garaget.org/gallery/images/226/225788/225788-a988eb6df57ee165916d4dc75c78a6d2.jpg

not very good that I don't have a garage. I am building the engine inside a big van !! but good that we have many machines at work. lathe, mill, grinder etc. so here is the engine in my van
https://www1.garaget.org/gallery/images/226/225788/225788-f12d13ac45490efba03bfc9079e0a948.jpg
https://www1.garaget.org/gallery/images/226/225788/225788-11e388c75816baa1b0fcb3e8a2074869.jpg

so my plan is to build a rig for the engine where I can start it first. after starting then I will rebuild the rods with new timing belt, water pump and head gasket. so I started to construct the rig


https://www1.garaget.org/gallery/images/226/225788/225788-213433d0445e8631e5778565c2ca6da7.jpg
https://www1.garaget.org/gallery/images/226/225788/225788-25dd4ab95f61522353a87ff6394f32ee.jpg
https://www1.garaget.org/gallery/images/226/225788/225788-8ee1206d15fd1b7fd727ff25f958e847.jpg

so took out the turbo and manifold so I can use the original manifold as a guide for the new flange


https://www1.garaget.org/gallery/images/226/225788/225788-76182337c595933c4223f68d00da0bba.jpg
https://www1.garaget.org/gallery/images/226/225788/225788-c5aa74b3bb304cfca7009b162aebd877.jpg
https://www1.garaget.org/gallery/images/226/225788/225788-0c780309ad1fd5ccb2d83b5e4c4192a1.jpg
https://www1.garaget.org/gallery/images/226/225788/225788-788eeee65d59e969f5fe70d2a21903a2.jpg
https://www1.garaget.org/gallery/images/226/225788/225788-445e10450b64ee771ec13ecd48cd8e77.jpg
https://www1.garaget.org/gallery/images/226/225788/225788-a0767e4bb818987e6670e0d4c5724c42.jpg
https://www1.garaget.org/gallery/images/226/225788/225788-d69f6379550fd01ec0a1fa5c43b0ef40.jpg

and started to make some pipes for the manifold and merge collector

https://www1.garaget.org/gallery/images/226/225788/225788-ff8ad375765c30d3090e23e3de0d0d11.jpg
https://www1.garaget.org/gallery/images/226/225788/225788-cca76ea890ae5ce35bfd60a6ed64205c.jpg
https://www1.garaget.org/gallery/images/226/225788/225788-04aa312c782204c56e35664b9a07a91e.jpg
https://www1.garaget.org/gallery/images/226/225788/225788-4f1d8570f9808ed1e16add5f25753958.jpg
https://www1.garaget.org/gallery/images/226/225788/225788-8bd7a889ca8840899c4e4d72252eef1e.jpg
https://www1.garaget.org/gallery/images/226/225788/225788-431b4ff30c77e1ec26a6f5b9bc374b67.jpg
https://www1.garaget.org/gallery/images/226/225788/225788-3f55d4d7e1cbee9274aedc017aef7c91.jpg
https://www1.garaget.org/gallery/images/226/225788/225788-738c85c56508bf6980e1c6fec4c2b299.jpg
https://www1.garaget.org/gallery/images/226/225788/225788-d4ccca663cfca9d474fabb1777b413e1.jpg

not so good welder :-( and using the flux core mig. will be investing in gas tig for better welding.

next plans -->
finish the exhaust manifold
re-construct inlet manifold with 80mm alu throttle and TPS
fit HX30.
get a small fuel tank and pump for starting and mount the radiator
order con-rods and rebuild engine
start again
fit into vehicle. the big construction.

and going in here
https://www1.garaget.org/gallery/images/226/225788/225788-bd32421ee1f66d5ecd3257124a250082.jpg

Senast redigerat av t456 (18 november 2017)

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